4 Key Solutions for Inefficiency in Industrial Furnace Operation


If your industrial plant’s furnace is failing to perform up to standard, there could be several causes that might not be difficult to fix. Having the problem diagnosed correctly and implementing the correct solution can get your furnace working the way that it should. Here are four key solutions to problems that might be causing your industrial furnace to operate inefficiency.

Preventative Maintenance

Regular maintenance should be performed on your furnace to ensure that all components will remain in working order. Old or damaged parts may need to be repaired or replaced to prevent any future mechanical failures. The pilot light should be adjusted if it’s out of place. If your furnace runs on gas, you’ll want to have the gas lines inspected to make sure that there are no cracks that could cause gas to leak. Other things that should be inspected during a maintenance check include the control box, heat exchanger and fan switch.

Perform Regular Cleanings

A dirty furnace can also run inefficiently, so it’s important to have the components cleaned frequently. Lint or any other type of debris should be removed from the combustion blower so that none of it gets lodged inside and accumulates. The burner assembly and burners are also good to clean to ensure a more efficient furnace. If the combustion air openings are dirty, they could become blocked and prevent your furnace from working correctly.

Add Industrial Brick Refractory Coating

Industrial brick refractory coating can make your furnace run better and reduce energy use, which can save your industrial plant a lot of money. The ceramic coating works by increasing heat efficiency without having to use as much power. One of the other advantages of this type of coating is its ability to withstand high temperatures for the long term. Refractory coating is also waterproof.

Burn Efficient Fuels

Some fuels are better than others for industrial furnaces. Gas, propane and oil often work well as fuel sources for these types of furnaces. An advantage of oil is that is produces a greater volume of BTUs when burned. Gas can heat faster and is often a cheaper option. Propane tanks are generally larger and can hold more propane fuel, which can keep your furnace running longer before the fuel needs to be refilled.

There are several ways to increase your industrial furnace’s productivity and resolve issues that may be hampering its performance. By addressing all the issues and taking the right preventative measures, you can keep the furnace for your industrial plant working much longer.